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Old 05-16-2020   #1
KJL
 
Join Date: Mar 2013
Location: Roswell, GA
Posts: 232
Default R134a Conversion for 1992?

I have a leak somewhere in my system. I have not identified the source as of yet. I received a low refrigerant code 9 and verified with gauges. Yesterday I charged it with EnviroSafe refrigerant up to about 40psi low side and 200 psi high side at 85F ambient. It took about 6 ounces. It had dye in it but I did not inspect with a UV light yet. After a few minutes of driving the clutch disengaged and the code came back. For it to bleed down that quickly one would think it must be a substantial enough leak to easily identify. Before adding the EnviroSafe, the system had about 100 psi on the high side when forced to run. I have had this low pressure code for about a year so I am confused as to why it bleed down so quickly. I was expecting to find a small leak somewhere at some point. Anyway, is there a conversion kit to 134a for the pre-1994 cars? Could I swap in a compressor, accumulator, condenser and orifice tube for a 1995 ZR1 if they exist?
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1995 ZR1 #159
Ported,Corsa,4.10 Rear, Dual Disc RAM Clutch, Alum Flywheel, Haibeck Chip, ZFDoc Plates, Relocated Battery 400 rwhp
1992 ZR1 #280
Ported, Locked Secondary's, Flowmaster Exhaust, Haibeck Chip, 375rwhp
1996 Collectors LT4 (Stock)
1972 Convertible 434 Small Block
572 rwhp
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Old 05-16-2020   #2
-=Jeff=-
 
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Join Date: Jul 2007
Location: Bartlett, IL
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Default Re: R134a Conversion for 1992?

if it is truly leaking that fast it is a high side leak. I had a 1999 Grand Prix GTP, one day it blew cold next day it was warm.. charged it and the same thing. I found my Condenser was leaking.

A high side leak will push the refrigerant out much faster..
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1990 Corvette ZR-1 #1051
Watson Headers (2" Primary) - 3" Magnaflow Bullet cats - LT4 Catback
Late Model IH - Plenum
Coilovers - 4.10s
Custom Interior
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Old 05-16-2020   #3
Subfixer
 
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Join Date: Sep 2018
Location: Groton, CT
Posts: 359
Default Re: R134a Conversion for 1992?

I did this swap on my 92. I used 95 parts.
Here's the catch..... you need ALL new hoses if you use 95 parts. All treaded couplings are a different size than the R12 system.
Took me months to get it all sorted.
No one makes the correct hose set for the 95 R-134a compressor head.

I was a bit OCD about using the 95 system design.
Others have had good luck with the simple conversion kits.
Mark H. should have everything you need.
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1992 ZR1 #442, 2 tops, White, White, Haibeck 415, 3.90 gear, Coilovers
2018 Audi RS5, 2.9 V6 Twin Turbo, Auto, Black, Black
2021 Audi Q3, 2.0T, 8 spd Tiptronic, Navarro Blue metallic, Pearl Beige
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Old 05-16-2020   #4
Subfixer
 
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Default Re: R134a Conversion for 1992?

Here are the threads from my conversion.


http://zr1.net/forum/showthread.php?t=30711
http://zr1.net/forum/showthread.php?t=30748
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1992 ZR1 #442, 2 tops, White, White, Haibeck 415, 3.90 gear, Coilovers
2018 Audi RS5, 2.9 V6 Twin Turbo, Auto, Black, Black
2021 Audi Q3, 2.0T, 8 spd Tiptronic, Navarro Blue metallic, Pearl Beige

Last edited by Subfixer; 05-16-2020 at 05:02 PM.
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Old 05-17-2020   #5
KJL
 
Join Date: Mar 2013
Location: Roswell, GA
Posts: 232
Default Re: R134a Conversion for 1992?

Quote:
Originally Posted by Subfixer View Post
Thanks for the info! I need to bird dog it a bit more.
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1995 ZR1 #159
Ported,Corsa,4.10 Rear, Dual Disc RAM Clutch, Alum Flywheel, Haibeck Chip, ZFDoc Plates, Relocated Battery 400 rwhp
1992 ZR1 #280
Ported, Locked Secondary's, Flowmaster Exhaust, Haibeck Chip, 375rwhp
1996 Collectors LT4 (Stock)
1972 Convertible 434 Small Block
572 rwhp
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