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Old 09-25-2015   #11
efnfast
 
Join Date: Nov 2011
Location: Dunbarton NH
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Default Re: LT5 Thermostat Housing

Sorry Jerry, I posted this before I read your post. We certainly don't need two people investing money to make these. We don't consume that many.
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Old 09-25-2015   #12
A26B
 
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Default Re: LT5 Thermostat Housing

Quote:
Originally Posted by WVZR-1 View Post
The "service part" I referenced isn't the "pot metal" construction, that hasn't been serviced in that fashion by GM for likely 15+ years and probably 20.

Do you have a solution to the female coupling to the welded nipple on the outlet?
See, that tells you how much behind times I am! Is bread still 10 loaves for a dollar?

No, no solution to that part. To tell you the truth it hasn't come up on my radar. My priority list for manufacture of new parts is a hybrid list based on how critical the part is and also how expensive to develop. Presently in various stages of 12 new parts exclusive to the ZR-1 LT5.
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JERRYS LT5 GASKETS & PARTS
http://www.jerrysgaskets.com
1994 ZR-1, Black/Black, Lingenfelter Aerobody, 416cu in, 3.91 gears, coil-over susp, Brembo brakes, etc.
2016 Black-Red, 3LT-Z51 Auto 8-speed.
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Old 09-25-2015   #13
A26B
 
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Default Re: LT5 Thermostat Housing

Quote:
Originally Posted by efnfast View Post
Sorry Jerry, I posted this before I read your post. We certainly don't need two people investing money to make these. We don't consume that many.
No worries on my part. What matters most to me is filling the holes in keeping the LT5 viable. The gasket business has certainly evolved into more than I ever imagined & has become, what I am told, the most viable source on earth for LT5 parts. What I do know for sure, is that I am no longer retired!
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JERRYS LT5 GASKETS & PARTS
http://www.jerrysgaskets.com
1994 ZR-1, Black/Black, Lingenfelter Aerobody, 416cu in, 3.91 gears, coil-over susp, Brembo brakes, etc.
2016 Black-Red, 3LT-Z51 Auto 8-speed.
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Old 09-25-2015   #14
GOLDCYLON
 
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Default Re: LT5 Thermostat Housing

Quote:
Originally Posted by A26B View Post
Presently in various stages of 12 new parts exclusive to the ZR-1 LT5.

Awesome Can you give us some hints Jerry ?
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GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's)

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91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
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Old 09-25-2015   #15
Gunny
 
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Default Re: LT5 Thermostat Housing

Quote:
Originally Posted by A26B View Post
... What I do know for sure, is that I am no longer retired!
Jerry, from my perspective being no longer retired is both good & bad. In looking at your retirement possibilities it appears that you need to buy up all the ZR-1's so that you would no longer have to spend so much time developing & restoring the "lost" parts. You gotta think outa the box, bro !!!

and now that you've picked yourself up from the floor from laughing so hard at my preposterous suggestion, let me give you a HUGE thanks for the service you provide to the ZR-1 community.
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Old 09-25-2015   #16
FU
 
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Default Re: LT5 Thermostat Housing

Yes Sir !!
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Old 09-26-2015   #17
cvette98pacecar
 
Join Date: May 2011
Location: Sydney, Australia
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Default Re: LT5 Thermostat Housing

Quote:
Originally Posted by A26B View Post
The original, servicable/threaded nipple is made from "pot metal." The replacement we carry is made from steel & is much more robust. You can probably get one from Autozone, Advance, O'Reilly, etc. Expect that it will twist off when being removed, requiring drilling out the dutchman and chasing the threads. If you don't have the right tools & skill, probably better to take to a machine shop than mess up a $500~$750 part.

Here's a link to see a photo of the part. http://cdn3.bigcommerce.com/s-nkg90o...0.1280.jpg?c=2

I do have a CNC billet replacement in the works, Although it will fit the same, it will not look like the OEM. This is a complex part to reproduce without springing for a new casting mold, requiring a 5 axis machining center.
I knew you would be creating a replacement for one of the three hard to get parts.

There is no half stepping @ Jerry's Gaskets.

SEMPER FI
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Old 09-27-2015   #18
Coupe89
 
Join Date: Aug 2009
Location: Livermore, Ca
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Default Re: LT5 Thermostat Housing

Quote:
Originally Posted by G2Garrettson View Post
I'm looking for either a replacement 1991 LT5 thermostat housing or a shop that can refurbish the one I have. It has sprung a leak, I think around where one of the heater hose pipes comes in. Before I pull the unit and start looking for a shop that can refurbish it, I wanted to see if there was any source of replacement thermostat housings for that engine, or recommendations for a shop to refurbish the unit.
I gave my thermostat to a machine shop. I had a broken pipe off of the hose in the thermostat. It cost $75 to take it out. Cheaper then buying the tools and time I invested into getting out myself....
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Old 09-27-2015   #19
GOLDCYLON
 
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Location: Peoria, AZ
Posts: 9,153
Default Re: LT5 Thermostat Housing

Quote:
Originally Posted by Coupe89 View Post
I gave my thermostat to a machine shop. I had a broken pipe off of the hose in the thermostat. It cost $75 to take it out. Cheaper then buying the tools and time I invested into getting out myself....
Money well spent as you and Jerry suggested
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GOLDCYLON - 91 ZR-1 #2014
GOLDCYLON - 90 ZR-1 #2794, 4L60e (Formerly Schrade's)

GOLDCYLON - 11 CTS-V


Arizona State Director




91 WHITE/BLACK #2014. 380 P&P&PCed,Ported Heads, Jeal Long tubes, Corsa Exhaust/FIKSE FM-5s /LED TLs, LED Headlights, Front Wilwood 6 piston narrowlite calipers and rear Wilwood caliper street shop mod,CNCed Coolant Pipes,TPI Cvr,Filter cover,Stainless Bolts, DRM/DOM PROM /ZFDOC mod build #102,DRLs,BMAD with stainless Debris Screen,Coplan Air Blaster, Pioneer APP Radio 4,Brey-Krause HB,Sub Bar,Fire extinguisher seat mount,DRM Coilovers,LEDs everywhere,Compass mirror (orange),V1 DIC hidden display, Homelink sun visor, Carbon Fiber top x3 and APSIS Carbon Fiber interior, APSIS CF Steering Wheel/NAPA Leather, Banski trailing arms, Guldstrand front suspension,urethane bushings from Prothane (total suspension) ZFDoc drive shaft safety loop, raptor shift light (orange),AO engineering louver front plate, Console seat cushion, 96CE seats with black custom Sheepskins, ss billet catch can,Viper remote entry/alarm,Cragar Rear Louvers,LED side louver lights, Dewitts Radiator with SPAL fans and a Woods 160 T-Stat

90 RED/BLACK #2794. 4L60e Automatic Stage V by RPM Transmission, TCI Dedicated TCM, OBX Stainless Headers, Corsa Exhaust, SAN Secondaries and Haibeck PROM, Exotic Muscle Coil overs, LED Interior Lights, LED Tail Lights, LED Headlights, 94 Sport seats with black custom Sheepskins , Cragar rear louvers, GS Front calipers, Banski Trailing arms, APSIS Carbon Fiber steering wheel, Front and Rear Baer Eradispeeds, DRLs, Guldstrand front suspension,urethane bushings from Prothane (total suspension), Dewitt's Raditor with Dual SPAL fans and a Haibeck 170 T-Stat

11 RED/GREY CTS-V
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