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Old 05-15-2020   #1
KJL
 
Join Date: Mar 2013
Location: Roswell, GA
Posts: 232
Default Catalytic Converter Cylinder Damage

I ran across a thread a while back that discussed this. The issue was cylinder damage due to catalytic converter dust being making its way back up into the cylinders and causing premature damage to cylinder walls and rings. The solution tossed about was to remove the headers and core out the converter material or install headers and aftermarket cats. This is not a simple task to say the least. I wanted to float this out to the group to get a better feel regarding this issue. I have a 92 with 22,000 miles on it and am wondering if I really need to add this to my list of future must do projects. Of all the little hidden gremlins that we must worry about being ZR1 owners, this one really snuck up on me and left me feeling like REALLY?
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1995 ZR1 #159
Ported,Corsa,4.10 Rear, Dual Disc RAM Clutch, Alum Flywheel, Haibeck Chip, ZFDoc Plates, Relocated Battery 400 rwhp
1992 ZR1 #280
Ported, Locked Secondary's, Flowmaster Exhaust, Haibeck Chip, 375rwhp
1996 Collectors LT4 (Stock)
1972 Convertible 434 Small Block
572 rwhp
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Old 05-15-2020   #2
A26B
 
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Join Date: Dec 2003
Location: Arcadia,OK
Posts: 3,376
Default Re: Catalytic Converter Cylinder Damage

I believe the risk is remote but still a possibility. Not something I would lose sleep over.

Catalytic dust reversion is most likely to occur from high rpm de-celleration driving. In 1993, the catalytic converter placement was revised for 2 reasons I can think of, (1) simplification of exhaust manifold fabrication and (2) moving the converters further back in the exhaust system.
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Jerry Downey
JERRYS LT5 GASKETS & PARTS
http://www.jerrysgaskets.com
1994 ZR-1, Black/Black, Lingenfelter Aerobody, 416cu in, 3.91 gears, coil-over susp, Brembo brakes, etc.
2016 Black-Red, 3LT-Z51 Auto 8-speed.
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Old 05-15-2020   #3
We Gone
 
Join Date: Apr 2004
Location: ATL. GA.
Posts: 2,163
Default Re: Catalytic Converter Cylinder Damage

Just bring it down to me I'll drive it until the cats are worn out...LOL
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Steve



1990 Steel Blue/Black #2355
1990 Red/Red #1473
1991 Quasar /Black #118 Sold
1991 Turquoise/Black #766 Parted Out
1993 Yellow/White #179 Sold
1990 Black/Gray #1361 Headers/4:10s Sold
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Old 05-15-2020   #4
KJL
 
Join Date: Mar 2013
Location: Roswell, GA
Posts: 232
Default Re: Catalytic Converter Cylinder Damage

Quote:
Originally Posted by We Gone View Post
Just bring it down to me I'll drive it until the cats are worn out...LOL
Thanks guys... with as much I drive that car, can wear out the cylinders if they are not moving..... I would like to drive it more. Just waxed her up last week and she really catches the eye of everyone on the street.
__________________
1995 ZR1 #159
Ported,Corsa,4.10 Rear, Dual Disc RAM Clutch, Alum Flywheel, Haibeck Chip, ZFDoc Plates, Relocated Battery 400 rwhp
1992 ZR1 #280
Ported, Locked Secondary's, Flowmaster Exhaust, Haibeck Chip, 375rwhp
1996 Collectors LT4 (Stock)
1972 Convertible 434 Small Block
572 rwhp
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