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-   -   TOP END REFINISHING (http://zr1.net/forum/showthread.php?t=21439)

Schrade 11-03-2013 05:42 PM

Re: TOP END REFINISHING
 
INJ ret clips snapped into the G-spot x 8 ;)

https://lh6.googleusercontent.com/-P.../IMG_5957c.JPG

Di-electric grease in the 2 IH D side forward connectors

https://lh6.googleusercontent.com/-3.../IMG_5963c.JPG

Set the primary O's with a drop of Trans-X in the groove

https://lh4.googleusercontent.com/-i.../IMG_5971c.JPG

torque down the IH

https://lh6.googleusercontent.com/-e...0/IMG_5976.JPG

Schrade 11-03-2013 06:11 PM

Re: TOP END REFINISHING
 
Polyglass / Gloss Red mix on the TB; 1st coat cured.

recipe for oil base can =

2 part polyglass resin HALF STRENGTH MEK HARDENER
... 5 drops MEK (as opposed to 10) per ounce polyglass resin ; you can go 4 drops, but cure time seems exponential as you reduce MEK

2 parts paint thinner

5 parts paint

The thinner mix allows laying flat; no brush strokes or sags. Half strength hardener allows longer working time, AND harder finish (increased cure time however)

You HAVE to use a quality paintbru$h from arts & crafts store. Cheapies lose bristles...

and you absolutely HAVE to allow TOTAL cure before second coat - second coat too early will prevent 1st coat cure vapors from escaping, and will cause bubbling / poor bond. Some say this is what happens in Detroit with peeled paint...

https://lh4.googleusercontent.com/-V...0/HPIM7389.JPG

Z06scentair 11-03-2013 08:44 PM

Re: TOP END REFINISHING
 
Shrade great job.....I'm near Charlotte Nc and planning on pulling the plenum on my car to fix a vacuum, oil, and antifreeze leak! Care to join:-D

Dynomite 11-03-2013 08:58 PM

Re: TOP END REFINISHING
 
Great job....and nice, clear, detailed large photos :thumbsup:

I am referencing several posts in -Solutions- if for no other reason (but there are many reasons)...the clarity of the photos.

Will be interesting how the paint scheme looks once put back together :handshak:

GOLDCYLON 11-04-2013 08:11 AM

Re: TOP END REFINISHING
 
Quote:

Originally Posted by Schrade (Post 186946)
THanks for specs there Franke; too lazy to grease up the FSM pages ATM, with grease - grub grease! :p

Half a yard bird, snap beans and 'taters, down in 5 minutes!

I know that's just what ya' wanted to see...

https://lh6.googleusercontent.com/-c...1102132144.jpg

Moly grease, THIN film, both sides of coolant man gasket

https://lh4.googleusercontent.com/-P...0/IMG_5904.JPG

set loose

https://lh3.googleusercontent.com/-D...0/IMG_5906.JPG

torqued, with crossover elbow temp set

https://lh5.googleusercontent.com/-_...0/HPIM7378.JPG


LOL this top end rebuild brought to you by our Sponsers BUD and BIRD!!!!!! ;)

Schrade 11-04-2013 09:52 AM

Re: TOP END REFINISHING
 
Jerry got those gaskets here pronto - thanks to him for that! And to Bill [geezer] (Owner's Manual), Steve [WeGone] (Z parts schematic CD), and ? [BearlyFlying] (TB shaft butterfly screws), and THAT list goes on..............

Quote:

Originally Posted by Z06scentair (Post 187056)
Shrade great job.....I'm near Charlotte Nc and planning on pulling the plenum on my car to fix a vacuum, oil, and antifreeze leak! Care to join:-D

Thanks; but you sure you want MY hands on your car? I just screwed up 3 times last night - sunk the D side rail all nice and snug, WITHOUT the crossover in place :censored: . Then decided I'm not gonna' pull it til today, and decided to put in the D side coolant pipe in - dropping 2 clean greased bolts in the process :censored: . Re-clean THEM grrr. And then got it in, nice 'n torque'ed, withOUT polishing the end to bare metal :censored: .

Q: How many times can one screw up in an hour? :rolleyes: A: How many tasks am I doing in that hour!

Quittin' time.....

WARP TEN 11-04-2013 11:18 AM

Re: TOP END REFINISHING
 
Quote:

Originally Posted by Schrade (Post 187095)
Jerry got those gaskets here pronto - thanks to him for that! And to Bill [geezer] (Owner's Manual), Steve [WeGone] (Z parts schematic CD), and ? [BearlyFlying] (TB shaft butterfly screws), and THAT list goes on..............



Thanks; but you sure you want MY hands on your car? I just screwed up 3 times last night - sunk the D side rail all nice and snug, WITHOUT the crossover in place :censored: . Then decided I'm not gonna' pull it til today, and decided to put in the D side coolant pipe in - dropping 2 clean greased bolts in the process :censored: . Re-clean THEM grrr. And then got it in, nice 'n torque'ed, withOUT polishing the end to bare metal :censored: .

Q: How many times can one screw up in an hour? :rolleyes: A: How many tasks am I doing in that hour!

Quittin' time.....

Sounds like a very familiar path, but I trust to ultimate sucess :cheers:--Bob

Schrade 11-04-2013 12:54 PM

Re: TOP END REFINISHING
 
Quote:

Originally Posted by WARP TEN (Post 187100)
Sounds like a very familiar path, but I trust to ultimate sucess :cheers:--Bob

I'll take that in writing Sir - pen is on the windshield ;)

So let's try again; the RIGHT way.

Pull the D side rail; oil the rail crossover D side inlet / outlet

https://lh6.googleusercontent.com/-C.../IMG_5985c.JPG

fit (I don't know how far I thought I was gonna' go, with that screw in place - where's Houdini when ya' need him? ) AND KEEP YER GRUBBY FINGERS OFF OF THE CLEAN RAIL / INJ PORTS!

https://lh5.googleusercontent.com/-X.../IMG_5988c.JPG

drive

https://lh3.googleusercontent.com/-X.../IMG_5998c.JPG

clip

https://lh3.googleusercontent.com/-k.../IMG_6009c.JPG

Schrade 11-04-2013 01:32 PM

Re: TOP END REFINISHING
 
tighten clip

https://lh4.googleusercontent.com/-H.../IMG_6013c.JPG

grease on rail holddown bolts

https://lh6.googleusercontent.com/-K.../IMG_6017c.JPG

Will the same type connector in here, fit inside the CC vent crossover tube, if I cut the tube where I put the clamp?

https://lh5.googleusercontent.com/-I.../HPIM7394c.JPG

Franke 11-04-2013 01:53 PM

Re: TOP END REFINISHING
 
I don't think so as the CC tube is larger in inside diameter I think. Jerry's has a new CC pipe however its a bit pricey. I was thinking that maybe you could wiggle a slightly smaller PVC pipe or something similar through the hose up to the defect and then clamp it. Maybe not but I tend to analyze why parts like that fail since there isn't a lot of pressure etc on them. Got to be oil and heat breakdown or friction on a adjacent part. High temp RTV might work too if allowed to setup properly.


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