Re: Update on my hi-miler Z project
 

Cliff, that's a good point. The u-joints are about a year old, less than 10k miles on them...

However, at this point, I'm not going to dwell on the cause, only the fact that the problem is now apparently 90% improved. The lack of the hood visibly and audibly rattling, is a huge step in the right direction :D

Re: Update on my hi-miler Z project
 

Amen to that. Kurt deserves lots of kudos for making this deal available.

Re: Update on my hi-miler Z project
 

Update: Approximately 1200 miles on the new motor.

I was still experiencing a rough idle, so I sent the injectors off to FIC for inspection. Jon said they were dirty, but functioning well. Cleaned and returned (no charge!).

Reinstalled the injectors, unfortunately no real improvement in idle. Also had spotty cruise control function. This culminated in the day where I had 3 backfires upon startup, out of about 6 or 8 startups that day. Also only had airflow through the defog ducts. Off with the plenum once more.

Found the large diameter vacuum hose disconnected from the check valve. This supplies vacuum to the HVAC system and the cruise control system. Reconnected, along with a ziptie and some silicone adhesive.

Still had that nagging rough idle... until I realized the sloppy fit of the brake booster hose at the plenum nipple. I fit a hose clamp there, snugged it down, and voila, smooth idle!


I've also done some interior work. Today's project was a new headliner, since the original was sagging and hitting my head.

Removed the original:
http://i680.photobucket.com/albums/v...t/IMG_0281.jpg

Simple green, Goo-Gone, a scraper, and some good ol' elbow grease, to remove the residual adhesive:
http://i680.photobucket.com/albums/v...t/IMG_0283.jpg

Clean and ready for new liner:
http://i680.photobucket.com/albums/v...t/IMG_0284.jpg


continued....

Re: Update on my hi-miler Z project
 

EDIT 5-21-2012: After temps hit 90 degrees or so, the headliner fell. Probably a combination of heavy material, and inadequate adhesive. The below procedure may still be valid with a different adhesive, or a lighter material.


I went to the fabric store and picked out a yard of light gray vinyl, pretty close to the gray interior color. Around $16 for the material. I used the original headliner fabric as a pattern to mark and cut the vinyl, leaving a little extra on all sides:

http://i680.photobucket.com/albums/v...t/IMG_0286.jpg

Test fitting:

http://i680.photobucket.com/albums/v...IMG_0289-1.jpg

All trimmed up to fit without wrinkles:

http://i680.photobucket.com/albums/v...t/IMG_0291.jpg

Masked off edges to prevent adhesive overspray:

http://i680.photobucket.com/albums/v...t/IMG_0292.jpg

continued...

Re: Update on my hi-miler Z project
 

Headliner adhesive:
http://i680.photobucket.com/albums/v...t/IMG_0293.jpg

Smoothed out with roller:
http://i680.photobucket.com/albums/v...t/IMG_0295.jpg

It is important to only apply adhesive up to about 1" from the edges. This allows for fine-tuning the fit under the trim. If adhesive is applied all the way to the edge, you'll never tuck the material under the trim.
http://i680.photobucket.com/albums/v...t/IMG_0297.jpg

Finished product, after tucking edges under the trim:
http://i680.photobucket.com/albums/v...t/IMG_0296.jpg

It's not "perfect", but given that it's not something that is really viewed with scrutiny by driver or passenger, it'll do for now. I want to see how my application technique holds up over time in the florida heat, before I decide to amend some of my errors (a few areas were trimmed too short, and there's a bubble here and there).

Re: Update on my hi-miler Z project
 

Another project I've been working on lately, is to integrate a concealed display for the Valentine 1 radar detector. I'm about 90% happy with this outcome, I think I need to do a little more fine sanding on the cut edges of the filler plate to be truly satisfied with the final product. Crummy pic, but it's dark in the garage now.

http://i680.photobucket.com/albums/v...t/IMG_0304.jpg

Re: Update on my hi-miler Z project
 

Also, I've been troubleshooting the FX3 / Selective Ride Control system. I found a note in the FSM that the gear should extend above the rim of the actuator cup by 5mm minimum. A few of mine were much less than that, so I am hoping that correcting this situation will result in fewer codes over time.

I had previously read a post either here or on the other forum, where someone had mentioned needing a flat washer above the upper rubber bushing, to prevent their shock rod gear from extending too far into the actuator gear. My situation was the exact opposite.

I've also installed an x-brace from a C4 convertible. I'm very impressed with the improvement it made in the overall stiffness of the car. Many of the rattles and shakes have disappeared, and the car feels more stable overall. I haven't driven it with the top off yet, but I am anticipating an improvement there as well.

Re: Update on my hi-miler Z project
 

Wow love that integration!!!

I would love to do that with my Z but where do you put the head unit?

I hit my display in the rear view mirror in the BMW. (with help from Yun)

http://i160.photobucket.com/albums/t...l/36524013.jpg


Also love the headliner install!!!!! Impressive!

David

Re: Update on my hi-miler Z project
 

David, thanks!!

The headunit hangs out near the rear-view mirror, mostly out of sight. Of course, this will reduce the effective range with a stock windshield most likely.

Re: Update on my hi-miler Z project
 

Mine rides the hump behind the IP and points out the solar cutout (there is a flat spot there) and I carry an extra hat to conceal if officer friendly shows up. I dont like my concealed display location. It would be nice if we could cut out a portion of the DIC and insert from the backside of the cover.