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Old 12-29-2013   #11
Jagdpanzer
 
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Join Date: Apr 2007
Location: Northern VA
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Default Re: Rebuilding The LT5 Tensioner

Just finished up rebuilding my tensioner with help of these instructions and all went well. Thanks again David for posting this up for the benefit of the Brotherhood.
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Old 12-29-2013   #12
mgbrv8
 
Join Date: Jul 2009
Location: Texas
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Default Re: Rebuilding The LT5 Tensioner

My Pleasure Jagdpanzer im so grateful it was helpful. How was the condition of all the bearings and dampener and spring?? Any pics?

Dave
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Old 12-29-2013   #13
Jagdpanzer
 
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Default Re: Rebuilding The LT5 Tensioner

Here are the parts replaced from the doner:



The finished tensioner:



The puller and insert I used to remove the cover:

Attached Images
File Type: jpg L98 Tensioner Guts.JPG (44.2 KB, 1 views)
File Type: jpg Re-assembled LT5 Tensioner.JPG (31.2 KB, 1 views)
File Type: jpg 2 Jaw Puller with Socket.JPG (41.7 KB, 1 views)
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WAZOO Member
George Braml Intake

Last edited by ZBrink; 01-24-2025 at 12:59 AM.
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Old 12-29-2013   #14
mgbrv8
 
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Default Re: Rebuilding The LT5 Tensioner

Great job wonderful work Sir
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Old 12-30-2013   #15
HAWAIIZR-1
 
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Default Re: Rebuilding The LT5 Tensioner

Dave,

You are too awesome and more than any words could say. Thank you for taking the time to document this.

Craig
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Old 12-30-2013   #16
mgbrv8
 
Join Date: Jul 2009
Location: Texas
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Default Re: Rebuilding The LT5 Tensioner

Craig thank you so much that means a lot. I just see in the future of our cars a lot of very scarce parts. And I'm use to repairing abnormal or very rare parts, right now I'm dissecting a secondary actuator to see what we can do about that when they become scarce. Thank you again for the kind words.

Dave

Last edited by mgbrv8; 12-30-2013 at 02:13 PM.
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Old 12-30-2013   #17
HAWAIIZR-1
 
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Default Re: Rebuilding The LT5 Tensioner

There are so many smart folks like you in the Registry that help to keep this dream alive. I can only imagine the time it took you do document this and take all the photos so it is greatly appreciated. There are a lot more secrets out there, but not are all being shared like you took the time to do. I wish I could contribute like this and maybe one day a light bulb will turn on for me. Thanks again!!

Craig
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"ZR-1 NO KA 'OI"
"ZR-1 ICHIBAN"
1995 #228 Black/Black with Dunn Heads
ZR-1 owner since September 2003
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Old 12-30-2013   #18
Schrade
 
Join Date: Dec 2012
Location: NC
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Default Re: Rebuilding The LT5 Tensioner

How many miles did you have on it? Was it done? Or are you just re-working it?

Good idea on the remote cam too - now I need one with 'fingers'...
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Old 12-30-2013   #19
mgbrv8
 
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Default Re: Rebuilding The LT5 Tensioner

Um??? Well I had 88k on mine. Im not sure about it being done?? Remote Cam?

Dave
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Old 11-16-2014   #20
secondchance
 
Join Date: Aug 2006
Location: McLean, VA
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Default Re: Rebuilding The LT5 Tensioner

Thanks Dave! I need a replacement tensioner and was ready to spend $138. Phil reminded me of this thread yesterday at the WAZOO get together and since WAZOO have all sorts of old parts inventory (Capt. Jim unlike me saves all worn-out parts), ordered two Dayco L98 tensioners for $79 including shipping. Soon we will have 2 new, fresh tensioners. What a resourceful bunch!!!
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