My '90 ZR-1 project update thread - ZR-1 Net Registry Forums

bdw18_123 · 09-10-2009

Thought I'd start a new thread and post updates and pictures as I progress. Go to this link to for the beginnings of this project:

http://www.zr1.net/forum/showthread....ight=bdw18_123

I'm still in the 'cleaning everything real good' stage, which is turning out to be a very large project just by itself. I just can't stand putting something back together dirty, even if it takes a lot of work to get it clean.

The previous owner replaced the fuel injectors, but I didn't know where he got them from. Then I happened to look in the bag of the old, original injectors and I found these:

Which was a pleasant surprise as I have heard nothing but glowing reviews about FIC, so I know the injectors are good quality.

Here are a few before and after clean-up pics:

Fuel injector rails & IH's before

Fuel injectors & rails after (also installed the new fuel pressure regulator, which came with the car)

IH assemblies after

bdw18_123 · 09-10-2009

Plenum, throttle body & airhorn before

Plenum after

bdw18_123 · 09-10-2009

Throttle body & airhorn after

Alternator before

Alternator after (I painted the aluminum case halves with paint that imitates new cast aluminum look, cleaned interior of alternator also)

The plenum, IH's & airhorn/throttle body cleaned up pretty good. There are some stains I can't get out and the top of the throttle body has an area where the coating is missing, but they look much better than before.

That's it for now.

jonszr1 · 09-10-2009

nice work . did you have to put the heads back on it ? wasnt sure of the shape it was in when you got her ???

bdw18_123 · 09-10-2009

Jon, go to this link for the whole story from the beginning:

http://www.zr1.net/forum/showthread....ight=bdw18_123

tccrab · 09-10-2009

Ben:

Looks like she's cleaning up really nice.

One small thing though...
There is a ring of special sealant called "DAG" around the blades of the throttle body that seals the blades and helps with the idle.
Hopefully, you accidentally didn't clean it off too...
http://www.zr1netregistry.com/forum/...32&postcount=9

TomC
"Crabs"

03-23-2010

New heater core is relatively cheap. The install is what sucks. You still have a lot to remove to get to it.

Keep making progress. Just don't let it go dormant for along period of time.

JThomas · 03-23-2010

That makes my head hurt just looking at all of those parts. I can only offer encouragement.

Keep up the good work, there's an end to that project someday.

A26B · 04-26-2010

Heck of a job Ben!!

bdw18_123 · 04-26-2010

Continued work on the dash pad. Part of the hold down tab above the headlight switch assembly was broken...

...so I cut out a small piece of thin aluminum sheet metal, drilled pilot holes in the remaining part of the plastic and attached the aluminum with screws (I have scraps of aluminum sheet metal from when I used to work on aircraft).

After I cleaned and detailed the dash pad (including the carpet section) & gauges surround piece, I reinstalled them.

Windshield interior pieces have also been cleaned & detailed.

Cleaned and reinstalled DIC & A/C control head.

Cleaned and reinstalled headlight switch assembly.

09-10-2009	#1
bdw18_123 Join Date: Apr 2009 Location: Prather, CA Posts: 809	My '90 ZR-1 project update thread Thought I'd start a new thread and post updates and pictures as I progress. Go to this link to for the beginnings of this project: http://www.zr1.net/forum/showthread....ight=bdw18_123 I'm still in the 'cleaning everything real good' stage, which is turning out to be a very large project just by itself. I just can't stand putting something back together dirty, even if it takes a lot of work to get it clean. The previous owner replaced the fuel injectors, but I didn't know where he got them from. Then I happened to look in the bag of the old, original injectors and I found these: Which was a pleasant surprise as I have heard nothing but glowing reviews about FIC, so I know the injectors are good quality. Here are a few before and after clean-up pics: Fuel injector rails & IH's before Fuel injectors & rails after (also installed the new fuel pressure regulator, which came with the car) IH assemblies after __________________ [IMG]http://i13.photobucket.com/albums/a292/bdw18_123/_zr1netforumsigphoto.jpg[/IMG][B] 1990 Corvette ZR-1 [/B][I] White/Flame Red, #2299, mostly stock, 144K miles.[/I] -Cams timed to the '93-'95 405HP LT5 stock timing. -IAT sensor relocated to below front bumper. -Haibeck hoops installed in airduct. -OBX cat-back exhaust. [COLOR=DarkRed][B](SOLD - December 2012 [/B][/COLOR][COLOR=DarkRed][B]:hello:)[/B][/COLOR] 1993 Corvette Coupe Black/Black, 6-speed (SOLD - October 2009 :hello:) Last edited by bdw18_123; 04-23-2010 at 10:13 PM.

09-10-2009	#2
bdw18_123 Join Date: Apr 2009 Location: Prather, CA Posts: 809	Re: My '90 ZR-1 project update thread Plenum, throttle body & airhorn before Plenum after __________________ [IMG]http://i13.photobucket.com/albums/a292/bdw18_123/_zr1netforumsigphoto.jpg[/IMG][B] 1990 Corvette ZR-1 [/B][I] White/Flame Red, #2299, mostly stock, 144K miles.[/I] -Cams timed to the '93-'95 405HP LT5 stock timing. -IAT sensor relocated to below front bumper. -Haibeck hoops installed in airduct. -OBX cat-back exhaust. [COLOR=DarkRed][B](SOLD - December 2012 [/B][/COLOR][COLOR=DarkRed][B]:hello:)[/B][/COLOR] 1993 Corvette Coupe Black/Black, 6-speed (SOLD - October 2009 :hello:) Last edited by bdw18_123; 04-24-2010 at 11:58 PM.

09-10-2009	#3
bdw18_123 Join Date: Apr 2009 Location: Prather, CA Posts: 809	Re: My '90 ZR-1 project update thread Throttle body & airhorn after Alternator before Alternator after (I painted the aluminum case halves with paint that imitates new cast aluminum look, cleaned interior of alternator also) The plenum, IH's & airhorn/throttle body cleaned up pretty good. There are some stains I can't get out and the top of the throttle body has an area where the coating is missing, but they look much better than before. That's it for now. __________________ [IMG]http://i13.photobucket.com/albums/a292/bdw18_123/_zr1netforumsigphoto.jpg[/IMG][B] 1990 Corvette ZR-1 [/B][I] White/Flame Red, #2299, mostly stock, 144K miles.[/I] -Cams timed to the '93-'95 405HP LT5 stock timing. -IAT sensor relocated to below front bumper. -Haibeck hoops installed in airduct. -OBX cat-back exhaust. [COLOR=DarkRed][B](SOLD - December 2012 [/B][/COLOR][COLOR=DarkRed][B]:hello:)[/B][/COLOR] 1993 Corvette Coupe Black/Black, 6-speed (SOLD - October 2009 :hello:) Last edited by bdw18_123; 09-10-2009 at 02:09 AM.

09-10-2009	#4
jonszr1 Join Date: Sep 2006 Location: lone pine and mammoth lakes Posts: 1,407	Re: My '90 ZR-1 project update thread nice work . did you have to put the heads back on it ? wasnt sure of the shape it was in when you got her ???

09-10-2009	#5
bdw18_123 Join Date: Apr 2009 Location: Prather, CA Posts: 809	Re: My '90 ZR-1 project update thread Jon, go to this link for the whole story from the beginning: http://www.zr1.net/forum/showthread....ight=bdw18_123 __________________ [IMG]http://i13.photobucket.com/albums/a292/bdw18_123/_zr1netforumsigphoto.jpg[/IMG][B] 1990 Corvette ZR-1 [/B][I] White/Flame Red, #2299, mostly stock, 144K miles.[/I] -Cams timed to the '93-'95 405HP LT5 stock timing. -IAT sensor relocated to below front bumper. -Haibeck hoops installed in airduct. -OBX cat-back exhaust. [COLOR=DarkRed][B](SOLD - December 2012 [/B][/COLOR][COLOR=DarkRed][B]:hello:)[/B][/COLOR] 1993 Corvette Coupe Black/Black, 6-speed (SOLD - October 2009 :hello:) Last edited by bdw18_123; 04-23-2010 at 09:51 PM.

09-10-2009	#6
tccrab Join Date: Oct 2004 Location: Folsom CA Posts: 1,647	Re: My '90 ZR-1 project update thread Ben: Looks like she's cleaning up really nice. One small thing though... There is a ring of special sealant called "DAG" around the blades of the throttle body that seals the blades and helps with the idle. Hopefully, you accidentally didn't clean it off too... http://www.zr1netregistry.com/forum/...32&postcount=9 TomC "Crabs" __________________ TomC '90ZR1 #792 Honorary Pirate [B]If it ain't FUN, you're doing something terribly WRONG. [/B]

03-23-2010	#7
Jeffvette Guest Posts: n/a	Re: My '90 ZR-1 project update thread New heater core is relatively cheap. The install is what sucks. You still have a lot to remove to get to it. Keep making progress. Just don't let it go dormant for along period of time.

03-23-2010	#8
JThomas Join Date: May 2008 Location: Okemos, MI. Posts: 1,186	Re: My '90 ZR-1 project update thread That makes my head hurt just looking at all of those parts. I can only offer encouragement. Keep up the good work, there's an end to that project someday. __________________ Joe Thomas Corvette Club of Michigan NCRS-Michigan Chapter Member NCM Master Ambassador NCM Lifetime Member Former NCM Board Member 1991 ZR-1 Melon Copper Metallic/Black 1992 ZR-1 Bright Red/Black (Sold) 1995 ZR-1 Bright Aqua/Gray (Sold) 2012 ZR1 Super Sonic Blue / Dark Titanium

04-26-2010	#9
A26B Join Date: Dec 2003 Location: Arcadia,OK Posts: 3,376	Re: My '90 ZR-1 project update thread Heck of a job Ben!! __________________ Jerry Downey JERRYS LT5 GASKETS & PARTS http://www.jerrysgaskets.com 1994 *ZR-1*, Black/Black, Lingenfelter Aerobody, 416cu in, 3.91 gears, coil-over susp, Brembo brakes, etc. 2016 Black-Red, 3LT-Z51 Auto 8-speed.